Guangzhou Starlink Mold Co.,Ltd.

Ensuring Quality in Every Step of Injection Mold Design

Our product optimization and mold design services are tailored to meet the unique needs of our clients. By combining innovative design principles with advanced engineering techniques, we ensure that every mold is crafted for maximum efficiency, durability, and precision. Our team leverages cutting-edge software and data-driven insights to streamline the design process, reduce material waste, and enhance product functionality. From concept to completion, we collaborate closely with our clients to deliver custom solutions that align with their production goals. Whether you require prototype molds or high-volume production tools, our expertise guarantees superior results, minimizing lead times and optimizing costs.

Precision Prototype Services: From Concept to Reality

Starlink’s prototyping services include CNC and 3D printed parts, PCB samples, and prototype assembly for testing and short run production. Throughout the design process, Starlink will produce prototypes for engineering validation. We also can produce a full working model for use at trade shows or demonstrations. Rapid prototyping gives the crucial feedback you need to confirm and complete the product design process.

Prototpye Molds in Days not Weeks

The Mold Making portion of your project will be the most expensive and have the longest lead time. At Starlink, we incorporate innovative mold solutions that allow us to build prototype and production tools in less time than the industry average. We use the highest quality mold components from industry leading suppliers. By using advanced software, we can detect any problems that will occur during the injection stage, and our engineers can make necessary adjustments to the tooling design, to eliminate any potential problems.

Lower Mold Cost and Fast Lead Time

Starlink is a plastic mold maker and offers a lower cost tooling option for molds that meet specific criteria. Our designers have worked closely with our overseas molding partners for over 15 years. They comply with our mold making process and uphold themselves to the same ISO quality standards. All molds produced overseas are covered by the same lifetime mold guarantee as our domestic tooling. Once your mold is complete, it's prepared for shipment and sent to our facility for production.

The Startup’s Guide to Injection Molding

The Process for Having Your Part Injection Molded                             Like any manufacturing process, preparing to have your product injection molded starts well before you are ready for manufacturing. In short, there are five major stages that occur. 1. Initial Product Design This varies from product to product. For some, this can be the sketch on a napkin, while others begin with a more detailed CAD drawing. Either way, the initial design, with dimensions, functional, and quality requirements is the starting point for your injection molded part. 2. Prototyping Before you can begin manufacturing, there needs to be some level of prototyping. Before you hit this stage, it is best to consult with potential injection molding partners. They will be able to guide you in selecting various methods and suppliers for prototyping. For some, this may be 3D printing sample parts, while others may need prototype tooling and manufacturing of a small number of parts to understand product risks and functionality. 3. Design for Manufacturing The design for manufacturing (DFM) phase is one of the most critical in your injection molding process. During this phase, your injection molding expert will work with your team and your product design to prepare it for manufacturing. Design for Manufacturing includes reviewing a detailed DFM checklist and product requirements outline. Injection molding design requires expertise in understanding risks, product aesthetics, and user interface. This step will help in material selection and mold selection as well. 4. Tool Building All injection molded parts require its own unique mold or tool. This is an aluminum or steel mold that is specially made for your product. Selecting the right mold is crucial for your immediate and long-term project success. Your mold is what goes inside the injection molding machine to create your part. It is one of the largest upfront costs in your injection molding process. Depending on which mold you select, this can create anywhere from thousands to millions of parts for you. Your injection molding partner may have an in-house mold builder or will use trusted suppliers to make sure you have a tool that will last you into the future. 5. Manufacturing – Injection Molding After all that, you are finally ready to manufacture your part. Your mold will be installed in an injection molding machine and parts will begin to be produced. After your parts are manufactured, you will work with your contract manufacturer on any assembly, packaging and shipping needs. It is also during this stage that you will receive detailed quality outlines of your part, including first article inspection reports (aka dimensions and outlines of the first officially manufactured parts), and additional quality specs depending on your application. Depending on the number of parts you need, you will have parts beginning to ship to you shortly after you begin your production run.    

Servo Tooth Thread Removal System

Servo Thread Removal System: Performance Advantages Precise Control and High Repeatability Achieve precise closed-loop control of position, speed, and torque with exceptional repeatability. Designed for intelligent and digitalized production, the system offers angular accuracy up to ±0.005°. Energy Efficiency and Environmental Friendliness Servo motors deliver highly efficient energy conversion, significantly outperforming traditional hydraulic and motor systems in energy-saving and environmental protection. Clean, Safe, and Low-Noise Operation Ideal for industries requiring oil-free production, such as medical and packaging, the system ensures clean, safe, and low-noise operation. Safety in Automated Production Precise closed-loop signal control ensures the safety and reliability of injection molding and mold processes, enhancing automated production security. Ease of Maintenance and Extended Equipment Lifespan With simplified maintenance and low failure rates, the system extends the lifespan of equipment, ensuring long-term reliability and stability. Comprehensive Technical Support for the Servo Thread Removal System Precision Servo Motor Control System Solutions Offering tailored servo motor control solutions to ensure high-precision and stable operation of the thread removal mechanism, meeting the demands of industrial automation. Thread Removal Component Design and Manufacturing Specialized in designing and manufacturing thread removal components with advanced processes and technologies, ensuring durability and precise fit. Efficient Thread Removal Mechanism Design Optimized structural and material selections result in highly efficient thread removal mechanisms, enhancing operational performance and durability. End-to-End Technical Support Providing comprehensive support from solution design and component manufacturing to system integration, ensuring a seamless, one-stop solution for all customer needs.